How does Sim-Process Work?

Here’s a rundown on how sim process printing works: 

1. Color Separation: Instead of using the CMYK color model, simulated process printing involves breaking down the design into a limited number of colors, typically ranging from 4 to 8. Each color separation represents a specific range of tones and hues within the design.
2. Halftone Printing: Each color separation is converted into a halftone image consisting of tiny dots of varying sizes and spacing. These halftone dots simulate different shades and gradients, allowing for the reproduction of complex color tones.
3. Ink Mixing and Layering: Each color separation is printed onto the garment using a corresponding ink color. By layering different ink colors in precise registration, the printer creates the illusion of additional colors and shades, reproducing the original design.
4. Adjusting Ink Opacity: Printers may adjust the inks' opacity to achieve the desired color tones and vibrancy. By varying the opacity of the inks and the density of halftone dots, printers can create subtle color transitions and gradients within the design.
5. Color Matching and Proofing: Accurate color reproduction is critical in the simulated printing. Printers often perform color matching and proofing processes to ensure the final printed result closely resembles the original artwork or design.